Geometric Dimensioning & Tolerance

PROGRAM : ADVANCE PRODUCT QUALITY PLANNING (APQP) & PRODUCTION PART APPROVAL PROCESS (PPAP)

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Executive Summary

APQP & PPAP are tools which are required to be used in the systematic approach during a new model launch. Both of these tools provide a time frame where customer requirements are met according to their specific needs.

Objectives

Master the initial requirements for any new model launch.
Define and approach properly to meet customer requirements under each phase
Handle and solve problems up-front for each phase

COURSE OUTLINE

1) Introduction to APQP
- What is APQP
- Why APQP not other tools

2) Section Requirement of APQP in ISO/TS16949
    - Requirement Enforcement
    - APQP as Automotive Core Tools
    - Time Line of charts

3) Product Quality Planning Timing Chart
    - Introduction of Number of Phases
    - Key items of number of phases
    - Responsibility of Key personnel

4) Control Plan
   - What is Control Plan
    - Pre Launch Control Plan
    - Production Control Plan

5) FMEA
    - Needs of FMEA in APQP
    - Process Flow Chart
    - Special Characteristic Definition

6) Relationship between APQP & PPAP
   - Beneficial of APQP
   - Common APQP problems
   - Is APQP for Automotive Only

7) Introduction to PPAP
    - What is PPAP
    - PPAP a part of ISO/ TS 16949 Requirement
    - Difference with Sample submission

8) PPAP Requirements
    - Technical Data
    - Customer Specific Requirement s
    - Evaluation Reports

9) Customer Notification
- Feedback route in PPAP
- Type of Notification

10) Submission Requirements
    - Level of Evidence
    - Type of Submission
    - Documents Required

11) Part Submission Status
    - Records Retention
    - Customer Approval
    - Exercise

12) Implementation of PPAP
- How to Implement PPAP in Current Organization
- Common problem faced for PPAP implementatio

COURSE TRAINER

K. SUNTHERAM, TNI-Associate Trainer, has about 8 years of working and training experience and is totally a technical man in TQM.

SPECIALISATION: Customer Quality Satisfaction, Quality Management System, ISO/TS 16949, QCC & Lean Programs.

QUALIFICATIONS: UNIVERSITY TECHNOLOGY MALAYSIA, DIPLOMA IN TECHNOLOGY MANAGEMENT SPECIALISING IN:

Manufacturing Technology
Operations Management
Research Methods and Statistics
Quality Control and Quality Managemen

COURSE FEES

In-House Course Fee :	Call 6016-216 1383 (Mr. Jimmy Ong) or Fill in Inhouse Request Form	Inhouse Course Request Form
Public Course fee:	RM488.00 per day	Public Course Registration
Date/s :	TBA (2 Day Program)
Time :	9am – 5 pm daily
Venue :	In House/Hotel/TNI Centre