COURSE CONTENT
OVERVIEW OF MANUFACTURING MANAGEMENT
What is manufacturing management
Race without a finish line
The organization pipeline
Evolution of manufacturing
Classification of job
Classification of evaluation
Elements of yield management
The 4 function to ensure yield management
- Planning
- Control
- Organize
- Leading
Yield Management Tool 1- Understanding waste
4 important questions to ask
Benefits of managing waste
7 types of waste
Practical waste management techniques
Identification of waste at work place
Collection and reporting waste to the management team members
Analysis of waste cost and improvement plan
Individual exercise and presentation
YIELD MANAGEMENT Tool 2 – IMPROVING THE WORK PLACE EFFECTIVENESS THROUGH 5-S
Definition of stratification management
Recording the present situation – the 1st mental creation
Inefficiency cause by clutter work place
The Red-Tag strategy for effective stratification management
Work classification method for effective stratification management
Jigs and tools : Functional organization
Filing System and document control
Effective Visual Control
Observation and reporting
YIELD MANAGEMENT – Tool 2 : MAINTAINING & IMPROVING EQUIPMENTS
Equipment maintenance
Breakdown repair
Equipment problems and competitiveness
Equipment losses
Maintainability
Reliability
Availability
Efficiency
Quality rate
Preventive maintenance program
Maintaining normal operating conditions
Maintain equipment requirements
Monitor equipment
Techniques to Schedule Preventive Maintenance
Manage maintenance information
Module 1- OVERVIEW OF MANUFACTURING MANAGEMENT
What is manufacturing management
Race without a finish line
The organization pipeline
Evolution of manufacturing
Classification of job
Classification of evaluation
Elements of yield management
The 4 function to ensure yield management
Planning
Control
Organize
Leading
Yield Management Tool 1- Understanding waste
4 important questions to ask
Benefits of managing waste
7 types of waste
Practical waste management techniques
Identification of waste at work place
Collection and reporting waste to the management team members
Analysis of waste cost and improvement plan
Individual exercise and presentation
Module 2 – YIELD MANAGEMENT Tool 2 – IMPROVING THE WORK PLACE
EFFECTIVENESS THROUGH 5-S
Definition of stratification management
Recording the present situation – the 1st mental creation
Inefficiency cause by clutter work place
The Red-Tag strategy for effective stratification management
Work classification method for effective stratification management
Jigs and tools : Functional organization
Filing System and document control
Effective Visual Control
Observation and reporting
Module 3 – YIELD MANAGEMENT – Tool 2 : MAINTAINING & IMPROVING EQUIPMENTS
Equipment maintenance
Breakdown repair
Equipment problems and competitiveness
Equipment losses
Maintainability
Reliability
Availability
Efficiency
Quality rate
Preventive maintenance program
Maintaining normal operating conditions
Maintain equipment requirements
Monitor equipment
Techniques to Schedule Preventive Maintenance
Manage maintenance information
Module 4 – YIELD MANAGEMENT – Tool 4 - USING PROCESS IMPROVEMENT METHOD TO IMPROVE YIELD
Defining a process
What is process analysis ?
Purpose of process analysis
2 types of process analysis
4 basic principles for making process improvement work for you
6 steps in process improvement
Step 1 ~ Conduct a preliminary study
Step 2 ~ Draw up a process flow chart
Step 3 ~ Record measurement for each process
Step 4 ~ Analyze the results – make summary
Step 5 ~ Draft an improvement plan
Step 6 ~ Implement plan
Setting your objective
Exercise and presentation